多功能自上料攪拌車的攪拌機(jī)是一種機(jī)器,在這種機(jī)器中,帶有葉片的軸在氣缸或槽中旋轉(zhuǎn),將各種材料混合成一種混合物或適當(dāng)?shù)某矶?。今天我們將介紹攪拌機(jī)的工作原理:
The mixer of the multi-functional self loading mixer is a machine in which a shaft with blades rotates in a cylinder or groove to mix various materials into a mixture or appropriate consistency. Today we will introduce the working principle of the mixer:
混頻器是由多個(gè)參數(shù)決定的,用任意一個(gè)參數(shù)來(lái)描述混頻器是不可能的。軸功率(P)、葉片流量(Q)、壓頭(H)、葉片直徑(D)和攪拌速度(N)是描述水泥攪拌車的五個(gè)基本參數(shù)。葉片的流量與葉片本身的流量、葉片速度的一次方和葉片直徑的三次方成正比。攪拌消耗的軸功率與流體比重、葉片本身的功率判據(jù)、轉(zhuǎn)速的三次方、葉片直徑的五次方成正比。
Mixer is determined by many parameters. It is impossible to describe mixer with any parameter. Shaft power (P), blade flow (q), head (H), blade diameter (d) and mixing speed (n) are the five basic parameters to describe the cement mixer. The flow of blade is directly proportional to the flow of blade itself, the first power of blade speed and the third power of blade diameter. The shaft power consumed by mixing is directly proportional to the specific gravity of the fluid, the power criterion of the blade itself, the third power of the rotating speed and the fifth power of the blade diameter.
在某些權(quán)力和形式的葉片,葉片排水?dāng)?shù)量(Q)和壓頭(H)通過(guò)改變?nèi)~片的直徑(D)和速度(N)匹配調(diào)整,大直徑葉片與低速(保證軸功率恒定)水泥攪拌車高流量和低壓力水頭的影響,和小直徑葉片高速度生產(chǎn)低的壓頭和流量的影響。在攪拌槽中,使顆粒相互碰撞的方法是提供足夠的剪切速率。
In some power and form of blades, the number of blade drainage (q) and head (H) are adjusted by changing the diameter (d) and speed (n) of the blades, the influence of high flow and low pressure head of large diameter blades and low speed (to ensure constant shaft power) cement mixer, and the influence of high speed production of small diameter blades and low head and flow. In a stirred tank, the only way to make particles collide with each other is to provide sufficient shear rate.
從攪拌機(jī)理來(lái)看,正是由于流體速度的不同,使得流體層之間相互混合。因此,混合過(guò)程總是涉及到流體剪切速率。剪切應(yīng)力是攪拌過(guò)程中引起氣泡分散和液滴破裂的一種力。必須指出的是,攪拌槽內(nèi)流體各點(diǎn)的剪切速率是不均勻的。根據(jù)剪切速率分布的研究,攪拌槽中少有4個(gè)剪切速率值。它們是:在葉片區(qū)域,無(wú)論何種紙漿類型,當(dāng)葉片直徑固定時(shí),剪切速率和平均剪切速率都隨著轉(zhuǎn)速的增加而增加。
From the point of view of mixing mechanism, it is precisely because of the different fluid velocity that the fluid layers mix with each other. Therefore, the mixing process always involves the shear rate of the fluid. Shear stress is a kind of force that causes bubbles to disperse and droplets to break during stirring. It must be pointed out that the shear rate of each point of the fluid in the stirred tank is not uniform. According to the study of shear rate distribution, there are at least four shear rate values in the stirred tank. They are: in the leaf area, regardless of the pulp type, when the blade diameter is fixed, the maximum shear rate and the average shear rate increase with the increase of rotation speed.
而當(dāng)轉(zhuǎn)速一定時(shí),平均剪切速率與葉片直徑的關(guān)系與紙漿形狀有關(guān)。當(dāng)轉(zhuǎn)速一定時(shí),徑向葉片的剪切速率隨葉片直徑的增大而增大,而平均剪切速率與葉片直徑無(wú)關(guān)。這些葉片剪切速率的概念在攪拌器的放大和縮小設(shè)計(jì)中需要特別注意。與大缸相比,小缸水泥攪拌車通常具有高速(N)、小葉徑(D)和低葉尖速度(ND)的特點(diǎn),而大缸多功能自上料攪拌車通常具有低速(N)、大葉徑(D)和高葉尖速度(ND)的特點(diǎn)。
When the rotation speed is fixed, the relationship between the maximum average shear rate and the blade diameter is related to the pulp shape. When the rotating speed is fixed, the maximum shear rate of radial blade increases with the increase of blade diameter, while the average shear rate is independent of blade diameter. These concepts of blade shear rate need special attention in the scale-up and scale-up design of agitators. Compared with the large cylinder, the small cylinder cement mixer usually has the characteristics of high speed (n), small blade diameter (d) and low tip speed (nd), while the large cylinder multifunctional self loading mixer usually has the characteristics of low speed (n), large blade diameter (d) and high tip speed (nd).
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