每個(gè)城市都會(huì)有一定數(shù)量的攪拌站,這是因?yàn)槌鞘兄懈邩谴髲B的建設(shè)離不開混凝土,而混凝土的運(yùn)輸離不開自動(dòng)攪拌一體車,所以攪拌車就顯得非常重要了,攪拌車是由多個(gè)部件組成的,比如專用車底盤、上裝罐體、液壓系統(tǒng)、副車架、換向閥等等,其中換向閥也會(huì)偶爾出現(xiàn)故障,比如閥不能換向或換向動(dòng)作緩慢,氣體泄漏,電磁先導(dǎo)閥有故障等等,下面小編就給大家介紹一下這些故障的方法。
Every city will have a certain number of mixing stations, this is because the construction of high-rise buildings in the city can not do without concrete, and the transportation of concrete can not do without the automatic mixer truck, so the mixer truck is very important. The mixer truck is composed of many parts, such as the chassis of the special car, the upper tank, the hydraulic system, the sub frame, the reversing valve and so on There will be occasional failures, such as the valve can not change direction or change direction slowly, gas leakage, electromagnetic pilot valve failure, etc. the following small series will introduce the solutions to these failures.
1.自動(dòng)攪拌一體車的換向閥不能換向或者換向動(dòng)作緩慢,一般是因潤(rùn)滑不良、彈簧被卡住或損壞、油污或雜質(zhì)卡住滑動(dòng)部分等原因引起的。此時(shí),我們應(yīng)先檢查油霧器的工作是否正常,潤(rùn)滑油的粘度是否合適。必要時(shí),應(yīng)更換潤(rùn)滑油,清洗換向閥的滑動(dòng)部分,或更換彈簧和換向閥。
1. The reversing valve of the automatic mixer truck can not change direction or the reversing action is slow, which is generally caused by poor lubrication, spring stuck or damaged, oil or impurities stuck in the sliding part, etc. At this time, we should first check whether the oil atomizer works normally and whether the viscosity of the lubricating oil is appropriate. If necessary, replace the lubricating oil, clean the sliding part of the directional valve, or replace the spring and directional valve.
2.自動(dòng)攪拌一體車的換向閥經(jīng)長(zhǎng)時(shí)間使用后容易出現(xiàn)閥芯密封圈磨損、閥桿和閥座損傷的現(xiàn)象,導(dǎo)致閥內(nèi)氣體泄漏,閥的動(dòng)作緩慢或不正常換向等故障。此時(shí),需要更換密封圈、閥桿和閥座,或?qū)Q向閥換新。
2. After a long time of use, the directional valve of automatic mixer truck is prone to wear of valve core sealing ring, damage of valve stem and valve seat, resulting in gas leakage in the valve, slow action or abnormal directional change of the valve. At this time, the sealing ring, valve stem and valve seat need to be replaced, or the change-over valve needs to be renewed.
3.若電磁先導(dǎo)閥的進(jìn)、排氣孔被油泥或其他雜物堵塞,封閉不嚴(yán),活動(dòng)鐵芯被卡死,電路有故障等,均可導(dǎo)致?lián)Q向閥不能正常換向,對(duì)于前三種情況應(yīng)清洗先導(dǎo)閥及活動(dòng)鐵芯上的油泥和雜質(zhì),而電路故障一般又可分為電路故障和電磁線圈故障兩類。
3. If the inlet and exhaust holes of the solenoid pilot valve are blocked by oil sludge or other debris, the sealing is not tight, the movable iron core is stuck, and the circuit is faulty, the reversing valve can not be normally reversed. For the first three cases, the oil sludge and impurities on the pilot valve and movable iron core should be cleaned, and the circuit faults can be divided into circuit faults and solenoid coil faults.
在檢查電路故障之前,要先將換向閥的手動(dòng)旋鈕轉(zhuǎn)動(dòng)幾下,看換向閥在額定的氣壓下是否正常換向,若能正常換向,則是電路有故障;檢查時(shí),可以用儀表測(cè)量電磁線圈的電壓,看是否達(dá)到了額定電壓,如果電壓過(guò)低,應(yīng)進(jìn)一步檢查控制電路中的電源和相關(guān)聯(lián)的行程開關(guān)電路。
Before checking the circuit fault, turn the manual knob of the directional valve a few times to see whether the directional valve can change direction normally under the rated air pressure. If it can change direction normally, the circuit is faulty. When checking, use the instrument to measure the voltage of the solenoid coil to see whether it reaches the rated voltage. If the voltage is too low, further check the power supply and related lines in the control circuit The circuit of the range switch.
如果在額定電壓下?lián)Q向閥不能正常換向,則應(yīng)檢查電磁圈的接頭是否松動(dòng)或接觸不實(shí),檢查方法:拔下插頭,測(cè)量線圈的阻值(一般應(yīng)在幾百歐姆幾千歐姆之間),如果阻值太大或太小,說(shuō)明電磁線圈已損壞,需要更換。
If the reversing valve can not change direction normally under the rated voltage, check whether the connector of the solenoid coil is loose or not. Check method: pull off the plug and measure the resistance of the coil (generally between several hundred ohm and several thousand Ohm). If the resistance is too large or too small, it means that the solenoid coil is damaged and needs to be replaced.