1.檢查是否有齒輪油泄露、軟管腐蝕、液壓油泄露、滾輪或卸裝置破壞或故障等問題。
1. Check whether there are problems such as gear oil leakage, hose corrosion, hydraulic oil leakage, damage or failure of roller or unloading device.
2.檢查卸料槽是否正確固定。
2. Check whether the discharge chute is properly fixed.
3.檢查液壓油箱中液壓油油位,不足時加液壓油。
3. Check the hydraulic oil level in the hydraulic oil tank and add hydraulic oil if it is insufficient.
4.檢查齒輪箱中齒輪油油位,不足時加齒輪油。
4. Check the gear oil level in the gearbox and add gear oil if it is insufficient.
滾輪—表面涂抹黃油;滾輪軸承—加注黃油;上料、卸料機構(gòu)—加注黃油;調(diào)整軌道保護帶并清理軌道;水箱—加滿水并確保處于卸壓狀態(tài);在混凝土容易粘附的攪拌機外表上噴涂一層柴油和水蠟混合液或近似溶液,這樣有利于防止混凝土粘附,便于清洗。
Roller - apply grease on the surface; Roller bearing - add grease; Loading and unloading mechanism - filling butter; Adjust the track protection belt and clean the track; Water tank - fill with water and ensure that it is in a pressure relief state; Spray a layer of diesel and water wax mixture or similar solution on the surface of the mixer where the concrete is easy to adhere, which is conducive to preventing concrete adhesion and easy cleaning.
每日操作結(jié)束后應(yīng)清洗攪拌機
The mixer shall be cleaned after daily operation
攪拌機停放一夜,即使氣候較暖,油溫也會降低,因此在每天使用前必須先預(yù)暖以下,直液壓油油溫上升。暖氣候發(fā)動機怠速預(yù)熱3-5分鐘;寒冷氣候,發(fā)動機怠速預(yù)熱10-15分鐘。定期維護保養(yǎng),按期更換液壓油與齒輪油。
If the mixer is parked overnight, the oil temperature will decrease even if the climate is warm. Therefore, it must be pre warmed before use every day until the hydraulic oil temperature rises. Warm climate engine idle preheating for 3-5 minutes; In cold weather, warm up the engine at idle speed for 10-15 minutes. Regularly maintain and replace hydraulic oil and gear oil on schedule.
保養(yǎng)周期
Maintenance cycle
注意:首期使用達50-100小時時更換濾清器芯。否則液壓系統(tǒng)將不予以質(zhì)量擔(dān)保。
Note: replace the filter element when it is used for 50-100 hours in the first phase. Otherwise, the hydraulic system will not be guaranteed.
首期保養(yǎng):初期使用50-100小時后
First maintenance: after 50-100 hours of initial use
1.排放干凈液壓油箱中原有臟液壓油,并用新油沖洗一遍,再用新液壓油加滿
1. Drain the dirty hydraulic oil in the hydraulic oil tank, flush it with new oil, and then top it up with new hydraulic oil
2.更換濾清器芯
2. Replace the filter element
3.檢查并加緊以下螺栓:齒輪箱固定螺栓;齒輪箱與罐體連接螺栓;罐體與大架固定螺栓;傳動軸連接螺栓;泵固定螺栓;水罐底座固定螺栓
3. Check and tighten the following bolts: gearbox fixing bolts; Connecting bolts between gearbox and tank; Fixing bolts of tank body and large frame; Connecting bolts of transmission shaft; Pump fixing bolts; Fixing bolts of water tank base
日檢
Daily inspection
檢查液壓油是否清潔和油位是否超過油位計的中間位置,不足時加油。注意:當(dāng)油溫底時不宜加太滿(高配的每4小時定量加注一次黃油)
Check whether the hydraulic oil is clean and whether the oil level exceeds the middle position of the oil level gauge. If not, add oil. Note: when the oil temperature is low, it should not be filled too full (for high configuration, add butter quantitatively every 4 hours)
50小時或周檢
50 hour or weekly inspection
檢查液壓油箱中液壓油油位,確保超過油位計中位,不足時加油;給滾輪和軌道加注黃油。
Check the hydraulic oil level in the hydraulic oil tank to ensure that it exceeds the middle position of the oil level gauge, and add oil when it is insufficient; Grease the rollers and rails.
200小時或月檢
200 hours or monthly inspection
檢查50小時注意事項;用低壓黃油槍給傳動軸加黃油,給萬向節(jié)加黃油直油從四周滲出,給傳動花鍵上黃油,直滲出。
Precautions for inspection for 50 hours; Use a low-pressure grease gun to grease the transmission shaft, the universal joint until the oil seeps from all around, and the transmission spline until the oil seeps.
檢查并加緊以下螺栓:齒輪箱固定螺栓;齒輪箱與罐體連接螺栓;罐體與大架固定螺栓;傳動軸連接螺栓;泵固定螺栓;水罐底座固定螺栓
Check and tighten the following bolts: gearbox fixing bolts; Connecting bolts between gearbox and tank; Fixing bolts of tank body and large frame; Connecting bolts of transmission shaft; Pump fixing bolts; Fixing bolts of water tank base
500小時或季檢
500 hours or quarterly inspection
檢查保養(yǎng)200小時項目;更換濾芯;更換液壓油,每操作500小時或6個月后,排放、沖洗并加滿液壓油箱。
200 hour inspection and maintenance items; Replace the filter element; Replace the hydraulic oil, drain, flush and fill the hydraulic oil tank every 500 hours or 6 months.