全自動(dòng)攪拌一體車的基本結(jié)構(gòu)主要包括動(dòng)力輸出裝置,攪拌筒前后支架,減速器,液壓系統(tǒng),攪拌筒,操作機(jī)構(gòu)和清潔系統(tǒng)。這是每個(gè)人的詳細(xì)介紹。
The basic structure of the automatic mixer mainly includes power take-off device, front and rear supports of the mixing drum, reducer, hydraulic system, mixing drum, operating mechanism and cleaning system. This is everyone's detailed introduction.
1.動(dòng)力輸出裝置
1. Power take-off device
全自動(dòng)攪拌一體車采用主汽車發(fā)動(dòng)機(jī)取力模式。動(dòng)力輸出裝置的功能是通過操縱動(dòng)力輸出開關(guān)取出發(fā)動(dòng)機(jī)動(dòng)力,并通過液壓系統(tǒng)驅(qū)動(dòng)攪拌筒。在進(jìn)料和運(yùn)輸過程中攪拌筒向前旋轉(zhuǎn),以便于混凝土的進(jìn)料和攪拌。反向旋轉(zhuǎn),在工作結(jié)束后切斷與發(fā)動(dòng)機(jī)的電源連接。
The full-automatic mixer adopts the power take-off mode of the main vehicle engine. The function of the power take-off device is to take out the engine power by operating the power take-off switch and drive the mixing drum through the hydraulic system. During feeding and transportation, the mixing drum rotates forward to facilitate the feeding and mixing of concrete. Reverse rotation and cut off the power connection with the engine after work.
2,液壓系統(tǒng)
2. Hydraulic system
通過取力器取出的發(fā)動(dòng)機(jī)功率(通常是后部全功能取力器)轉(zhuǎn)換為液壓能(位移和壓力),然后機(jī)械輸出(速度和扭矩)通過電機(jī)輸出到為混合鼓提供旋轉(zhuǎn)。功率。
The engine power taken out by the power take-off (usually the rear full-function power take-off) is converted into hydraulic energy (displacement and pressure), and then the mechanical output (speed and torque) is output by the motor to provide rotation for the mixing drum. Power.
3,減速機(jī)
3. Reducer
在液壓系統(tǒng)中的電動(dòng)機(jī)輸出速度減速后,它被傳送到自供給混合器的全自動(dòng)攪拌一體車。
After the output speed of the motor in the hydraulic system slows down, it is transmitted to the fully automatic mixer truck from the supply mixer.
4,運(yùn)行機(jī)制
4. Operation mechanism
1)控制攪拌筒的旋轉(zhuǎn)方向,使其在進(jìn)給和運(yùn)輸過程中向前旋轉(zhuǎn),并在卸料時(shí)反向旋轉(zhuǎn)。
1) Control the rotation direction of the mixing drum to rotate forward during feeding and transportation, and reverse during unloading.
2)控制全自動(dòng)攪拌一體車的轉(zhuǎn)速。
2) Control the speed of the automatic mixer.
5,攪拌裝置
5. Mixing device
它主要由全自動(dòng)攪拌一體車及其輔助支撐部件組成?;旌瞎氖腔炷裂b載容器。它由耐磨鋼板制成。為了自動(dòng)裝卸混凝土,內(nèi)壁采用異形螺旋葉片焊接而成。當(dāng)混凝土旋轉(zhuǎn)時(shí),混凝土在葉片螺旋方向上移動(dòng),并在恒定的提升和轉(zhuǎn)動(dòng)過程中混合并攪拌。在進(jìn)料和運(yùn)輸過程中,攪拌筒向前旋轉(zhuǎn),混凝土沿葉片向內(nèi)移動(dòng)。當(dāng)排出時(shí),混合鼓反轉(zhuǎn)并且混凝土沿著葉片向外排出。通過液壓驅(qū)動(dòng)確?;旌瞎牡男D(zhuǎn)。載荷為3~6立方米。自動(dòng)進(jìn)料混合器一般采用由汽車發(fā)動(dòng)機(jī)通過動(dòng)力輸出軸驅(qū)動(dòng)的液壓泵,然后液壓馬達(dá)通過高壓油驅(qū)動(dòng)全自動(dòng)攪拌一體車。當(dāng)裝載量為912立方米時(shí),液壓泵由車輛輔助柴油發(fā)動(dòng)機(jī)驅(qū)動(dòng)以驅(qū)動(dòng)液壓馬達(dá)。葉片是攪拌器中的主要部件,損壞或嚴(yán)重磨損會(huì)導(dǎo)致混凝土混合不均勻。另外,如果葉片的角度不合理,將導(dǎo)致混凝土分離。
The utility model is mainly composed of a full-automatic mixer and its auxiliary supporting parts. The mixing drum is a concrete loading container. It is made of high-quality wear-resistant steel plate. In order to automatically load and unload concrete, the inner wall is welded with special-shaped spiral blades. When the concrete rotates, the concrete moves in the helical direction of the blade and is mixed and stirred during constant lifting and rotation. During feeding and transportation, the mixing drum rotates forward and the concrete moves inward along the blades. When discharged, the mixing drum reverses and the concrete is discharged outward along the blades. The rotation of the mixing drum is ensured by hydraulic drive. The load is 3 ~ 6 m3. The automatic feed mixer generally adopts the hydraulic pump driven by the automobile engine through the power take-off shaft, and then the hydraulic motor drives the full-automatic mixer through high-pressure oil. When the loading capacity is 9 to 12 cubic meters, the hydraulic pump is driven by the vehicle auxiliary diesel engine to drive the hydraulic motor. The blade is the main component in the mixer. Damage or serious wear will lead to uneven mixing of concrete. In addition, if the blade angle is unreasonable, it will lead to concrete separation.
6,清潔系統(tǒng)
6. Cleaning system
清潔系統(tǒng)的主要功能是清潔攪拌筒,有時(shí)在運(yùn)輸過程中干燥物料。清潔系統(tǒng)還冷卻液壓系統(tǒng)。
The main function of the cleaning system is to clean the mixing drum and sometimes dry the materials during transportation. The cleaning system also cools the hydraulic system.
7,封閉裝置
7. Closing device
全封閉裝置采用旋轉(zhuǎn)密封技術(shù)密封攪拌車的進(jìn)出口,了傳統(tǒng)攪拌車水蒸發(fā),砂漿分層,物料溢出,行車安 全等問題。
The fully enclosed device adopts rotary sealing technology to seal the inlet and outlet of the mixer truck, which solves the problems of water evaporation, mortar stratification, material overflow, driving safety and so on.
全自動(dòng)攪拌一體車的結(jié)構(gòu)組成情況就在這里了,希望對(duì)你有幫助。
Here is the structure of the fully automatic mixer. I hope it will be helpful to you.