自動上料一體攪拌車的基本結(jié)構(gòu)主要是取力器,攪拌桶的前后支撐,減速機,液壓系統(tǒng),攪拌桶,操作機構(gòu),清潔系統(tǒng)等。讓我給您詳細介紹。
The basic structure of automatic feeding integrated mixer is mainly power take-off, front and rear support of mixing bucket, reducer, hydraulic system, mixing bucket, operating mechanism, cleaning system, etc. Let me give you a detailed introduction.
1.取力器
1. Power takeoff
自動上料一體攪拌車采用主機的取力方式。取力器的功能是操作取力器開關以提取發(fā)動機動力并通過液壓系統(tǒng)驅(qū)動混合鼓。攪拌桶在進料和運輸過程中正向旋轉(zhuǎn),便于進料。反向旋轉(zhuǎn),完成工作后切斷與發(fā)動機的電源連接。
The automatic feeding integrated mixer adopts the power taking mode of the main engine. The function of the power takeoff is to operate the power takeoff switch to extract engine power and drive the mixing drum through the hydraulic system. The mixing drum rotates forward during feeding and transportation to facilitate feeding. Rotate in the opposite direction and cut off the power connection with the engine after completing the work.
2.液壓系統(tǒng)
2. Hydraulic system
由取力器(通常是后置的全功能取力器)提取的發(fā)動機動力被轉(zhuǎn)換為液壓能(排量和壓力),并由電動機作為機械能(速度和扭矩)輸出。提供攪拌桶動力。
The engine power extracted by the power takeoff (usually the rear full-function power takeoff) is converted into hydraulic energy (displacement and pressure) and output by the motor as mechanical energy (speed and torque). Provide mixing drum power.
3.減速器
3. Reducer
液壓系統(tǒng)馬達的輸出速度減速后,將其發(fā)送到自動上料攪拌車的攪拌筒。
After the output speed of the hydraulic system motor slows down, it is sent to the mixing drum of the automatic feeding mixer.
4.運行機制
4. Operation mechanism
1)控制攪拌筒的旋轉(zhuǎn)方向,使其在供料和輸送過程中向前旋轉(zhuǎn),而在卸料過程中沿相反方向旋轉(zhuǎn)。
1) Control the rotation direction of the mixing drum to rotate forward during feeding and conveying, and rotate in the opposite direction during unloading.
2)控制攪拌桶的速度。
2) Control the speed of the mixing drum.
5.攪拌器
5. Agitator
它主要由一個攪拌筒及其輔助支架組成。攪拌筒是由高質(zhì)量耐磨薄鋼板制成的混凝土裝載容器。內(nèi)壁焊接有特殊形狀的螺旋葉片,可自動裝卸混凝土。隨著其旋轉(zhuǎn),混凝土沿著葉片的螺旋方向移動,并在連續(xù)提升和旋轉(zhuǎn)過程中進行攪拌。
It is mainly composed of a mixing drum and its auxiliary support. The mixing drum is a concrete loading container made of high-quality wear-resistant steel sheet. Spiral blades with special shape are welded on the inner wall, which can automatically load and unload concrete. As it rotates, the concrete moves along the spiral direction of the blade and is stirred during continuous lifting and rotation.
在供應和運輸過程中,攪拌筒向前旋轉(zhuǎn),混凝土沿著葉片向內(nèi)移動。在頂出過程中,攪拌桶倒轉(zhuǎn),混凝土沿著葉片頂出。液壓驅(qū)動保證了攪拌筒的旋轉(zhuǎn)。負載能力為36立方米。自動上料攪拌車通常使用汽車發(fā)動機通過輸出軸來驅(qū)動液壓泵,然后高壓油來驅(qū)動液壓馬達來驅(qū)動攪拌桶和車載輔助柴油機液壓系統(tǒng)。電機的負載為9-12立方米。葉片是攪拌機的主要部分,損壞或嚴重磨損會導致混凝土攪拌不均勻。同樣,如果葉片角度設計不當,混凝土也會分離。
During supply and transportation, the mixing drum rotates forward and the concrete moves inward along the blades. During the ejection process, the mixing drum is reversed and the concrete is ejected along the blade. The hydraulic drive ensures the rotation of the mixing drum. The load capacity is 3 to 6 cubic meters. The automatic loading mixer usually uses the automobile engine to drive the hydraulic pump through the output shaft, and then the high-pressure oil drives the hydraulic motor to drive the mixing drum and the on-board auxiliary diesel engine hydraulic system. The load of the motor is 9-12 m3. The blade is the main part of the mixer. Damage or serious wear will lead to uneven mixing of concrete. Similarly, if the blade angle is not designed properly, the concrete will separate.
6.清潔系統(tǒng)
6. Clean the system
清潔系統(tǒng)的主要功能是清潔混合桶,也可用于混合運輸中的干物料。清潔系統(tǒng)還會冷卻液壓系統(tǒng)。
The main function of the cleaning system is to clean the mixing barrel, which can also be used to mix dry materials in transportation. The cleaning system also cools the hydraulic system.
7.封閉設備
7. Enclosed equipment
全密封裝置采用旋轉(zhuǎn)密封技術來密封攪拌車的進,出口,了傳統(tǒng)攪拌車的水分蒸發(fā),砂漿層,混凝土溢出和操作等問題。
The full sealing device adopts rotary sealing technology to seal the inlet and outlet of the mixer truck, which solves the problems of water evaporation, mortar layer, concrete overflow and operation safety of the traditional mixer truck.